Lined Composition Notebook Printing in the production process, quality management in line with these four points to develop more effectively!
Oct 19, 2022
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Lined Composition Notebook Printing in the production process, quality management in line with these four points to develop more effectively!
Any enterprise, in the face of peak production season, there will always be quality and quantity of choice. Or seek temporary profit and destroy the development of the enterprise future; Or take into account the quality, carefully cultivated. If there is a problem with product quality, it will not only increase the extra cost caused by rework, but also cause customer complaints, which will directly affect the economic benefits of the company and damage the reputation of the company. Therefore, it is imperative to strengthen enterprise product quality management. For printing enterprises, quality management is also a top priority!
01. Quality management of production process
The whole process of industrial production refers to a series of processes from market survey, product development and design, product process preparation, raw material procurement, production organization, control, inspection, packaging warehousing, sales, service and so on. That is to conceive, produce ideal products, products to society, to provide users with use value. The basic method of total quality management is the whole process of quality management, by improving the quality of each link, to ensure the quality of products.
The standard to measure the quality of the production process is: high yield, high quality, low consumption. It can also be said that how fast good province, its quantitative indicators reflected in the input output rate.
In the production process, enterprise managers strive to produce as many products as possible to meet the needs of users with the least labor cost (including physical labor and live labor). For us, it means to produce products that meet the company's quality requirements at the least cost.
To achieve this goal of the production process, first, all factors of production, such as human, financial, material and information, meet the needs of production products in both quality and quantity. This is the prerequisite and basic condition for the good organization of the production process. Therefore, production management must start with basic conditions. The second is to make the production factors in the production process in the best state of combination, in accordance with the requirements of product production technology to form a mutually connected, closely coordinated, orderly, high efficiency of the complete system.
To ensure the best combination state, which has rich management connotation, it must be implemented and realized through a series of technical methods and management measures, using the functions of planning, organization and control. The 5S management we have recently implemented and the TQM we will implement are all specific measures to improve our management level.
The task of quality management in the production process is to achieve compliant quality, so that the products produced meet the design requirements of product standards. After inspection, those conforming to the standard are qualified products, and those not conforming to the standard are defective products or waste products. Inspection of products is the common task of all management personnel and all employees, of course, it is the responsibility of QC personnel.
02. Production process quality management measures
1. Adhere to the standard organization of production
Standardization work is an important prerequisite for quality management, is the need to achieve management standardization, "no rules, no radius". Enterprise standards are divided into technical standards and management standards. Working standards are actually separated from management standards and are a part of management standards. Technical standards are mainly divided into raw material auxiliary materials standards, process tooling standards, semi-finished products standards, finished products standards, packaging standards, inspection standards, etc. It is formed along the product line ring to control the quality of the material input to each process, layer upon layer check card, so that the production process is in a controlled state. In the system of technical standards, all standards are based on product standards as the core and are designed to achieve the standard service of finished products.
Management standard is to regulate human behavior, regulate the relationship between people and people, regulate the relationship between people and things, and serve to improve the quality of work and ensure the quality of products. It includes product process rules, operation rules and economic responsibility system. The degree of enterprise standardization reflects the level of enterprise management. To ensure product quality, enterprises should first establish and improve various technical standards and management standards, and strive to support them. Second, we should strictly implement standards, standardize the quality of materials and people's work in the production process, strictly assess, and cash rewards and punishments. Third, we should constantly revise and improve standards, implement new standards and ensure the advanced nature of standards.
2. Strengthen the quality inspection mechanism
Quality inspection plays the following functions in the production process: one is the function of assurance, that is, the function of gatekeeping. Through THE inspection of RAW materials and semi-finished products, identify, sort and eliminate nonconforming products, and decide whether to accept the product or batch of products. Ensure that the unqualified raw materials are not put into production, the unqualified semi-finished products are not transferred to the next process, and the unqualified products are not left the factory; The second is the function of prevention. The information and data obtained through quality inspection provide evidence for control, find out the quality problem, find out the cause and eliminate in time, prevent or reduce the production of nonconforming products; The third is the function of reporting. The quality inspection department shall report the quality information and quality problems to the factory director or the superior department in time, so as to provide necessary quality information for improving quality and strengthening management.
To improve the quality inspection work, it is necessary to establish and improve the quality inspection institutions, equipped with quality inspection personnel and equipment, facilities to meet the needs of production; The second is to establish a sound quality inspection system, from raw materials into the factory to finished products out of the factory to implement layers of checks, make original records, production workers and inspectors have clear responsibilities, implement quality tracking. At the same time, the functions of production workers and inspection personnel should be closely combined. Inspection personnel should not only be responsible for quality inspection, but also guide production workers. Production workers can not only produce, their production of products to be first inspected, to implement self-inspection, mutual inspection, special inspection three combination; Third, we should establish the authority of quality inspection institutions. The quality inspection agency must be under the direct leadership of the factory director, and no department or personnel can interfere. Unqualified raw materials confirmed by the quality inspection department are not allowed to enter the factory, unqualified semi-finished products are not allowed to flow to the next work sequence, and unqualified products are not allowed to leave the factory.
3. Quality veto
Product quality depends on the quality of work to ensure the quality of work is mainly a human problem. Therefore, how to excavate people's positive factors, perfect the quality management mechanism and restraint mechanism, is an important link in the quality work.
Quality responsibility system or economic responsibility system with quality as the core is an important means to improve the quality of human work. Quality management plays an important role in the management of enterprises, because the important task of enterprises is to produce products, provide use value for society, and obtain their own economic benefits. The core of quality responsibility system is the enterprise management personnel, technical personnel, production personnel in the quality of the implementation of responsibility, power, benefit combination. As the quality management of the production process, first of all, we should analyze the quality function of each position and personnel, that is, make clear what their responsibilities are on the quality issues and what are the work standards. Secondly, we should link the product quality of the post personnel closely with economic interests, and cash rewards and punishments. The long-term winners will be given a heavy award, and those who neglect their duties and cause quality losses will be given compensation or other punishments.
In addition, in order to highlight the importance of quality management work, but also implement quality veto. It IS A HARD INDEX THAT REGARDS THE QUALITY INDEX AS THE ASSESSMENT CADRE WORKER, OTHER WORK NO MATTER HOW WELL DONE, WANT TO GIVE A PROBLEM ON THE QUALITY PROBLEM ONLY, IN APPRAISING ADVANCED, PROMOTION, WHEN THE HONOR PROJECT SUCH AS PROMOTION EXECUTES A VOTE TO VETO.
4. Grasp the key factors affecting product quality, and set up quality management points or quality control points
Quality management (control points) is the meaning of the manufacturing site in a period of time, certain conditions to control the quality of the features, key parts and weak link, and main factors such as special control measures and method, strengthen management, makes the control of the factory in good status and ensure that the prescribed quality requirements. To strengthen this aspect of management, it is necessary for professional managers to make a systematic analysis of the enterprise as a whole, find out the key parts and weak links and control them.
Quality is the life of an enterprise, it is the display of the overall quality of an enterprise, and it is also the embodiment of the comprehensive strength of an enterprise. With the progress of human society and the improvement of people's living standards, customers have higher and higher requirements on product quality. Therefore, if the enterprise wants the long-term stable development, must revolve the quality this core to carry out the production, strengthens the product quality management, in order to produce the high quality product, lets the enterprise leadership rest assured, lets our customer GRATIfy!

