The value and role of digital printing technology in the construction of intelligent chemical factories
Nov 06, 2020
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The value and role of digital printing technology in the construction of intelligent chemical factories
Made in China 2025 will lead the Chinese economy into a new era of high-quality development. Adjusting the industrial structure, eliminating outdated production capacity, strengthening green environmental protection, and digital, networked and intelligent development will become a powerful driving force for the development of various industries.
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Responsible, intelligent printing is of great significance
The printing industry has multiple attributes of cultural propaganda and manufacturing services. It is an important part of my country's real economy and the main force in the development of my country's cultural industry. Intelligent printing manufacturing is based on the deep integration of a new generation of information and communication technology and advanced printing manufacturing technology. It runs through all aspects of printing manufacturing including design, production, management, and service. It has self-perception, self-learning, self-decision-making, self-execution, self-adaptation, etc. Functional new production method. The intelligent development of the printing industry is a spiraling process of advancing the intelligent manufacturing of printing, integrating intelligent means and intelligent systems and other emerging technologies, and is a new stage of the development of printing automation and digitalization.
Promoting the intelligent development of the printing industry is of great significance for better undertaking the mission of raising the banner to gather people's hearts, cultivating new people, and promoting the image of cultural exhibition, speeding up the building of a printing power, and leading the high-quality development of the industry.
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Reaching the Same Goal by Different Routes, Constructing Digital Printing Technology System
The dispute between digital printing and printing digitization has lasted for a long time, and the game relationship between digital printing and traditional printing has always been controversial. Market demand determines the existence and development of technology, and the survival of the fittest. At present, digital printing mainly based on liquid electronic ink imaging, as well as traditional printing digitization realized by digital ink supply and other technologies, can meet the diversified needs of the market. Both have advantages, no conflict, no replacement, and mutual integration , Learn from each other, and together form a future-oriented digital printing technology system.
In the process of advancing the intelligentization of the printing industry, the pace of transformation of the digital printing technology system continues to accelerate, with information technology as the core, to promote the informatization of the printing production process and the automation of the production process, and to promote the printing industry to on-demand printing, personalized printing and multimedia integration Transformation.
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Integrated development, digital printing technology helps intelligent development
Printing Smart Factory System
01 "Mixed and matched" intelligent printing workshop
With the changes in market demand, flexible manufacturing, lean production, and full life cycle services have become new industrial needs. Meeting diversified needs is the primary task of the new industrial system and the driving force for the construction of the intelligent printing industry system.
According to the actual needs of customers, digital printing provides personalized services to customers, which can meet the individual needs of customers and enhance the ability of enterprises to serve customers. As an effective implementation method of on-demand printing, digital printing and matching automated post-press equipment reduce production Cost, an effective way to improve production efficiency and management efficiency. Digital ink supply, etc., can meet flexible production needs such as small batch orders and temporary replenishment orders, flexibly adapt to the continuous changes in the market, and become a powerful supplement to traditional printing production lines.
In the publishing field, digital printing technology can not only help publishers realize short-run printing, but also better connect the upstream and downstream chains, and realize the on-demand publishing production process of printing a copy and printing after sales. In the field of packaging and label printing, digital printing technology perfectly meets the increasing needs of users for product traceability and anti-counterfeiting, variable data printing, personalization and customization. In the field of business printing, based on Internet e-commerce platforms, digital technology can better realize the rational use of production resources and maximize production capacity advantages.
Digital printing equipment and traditional printing equipment jointly build a "mix and match" intelligent printing workshop to help printing companies achieve on-demand production and reduce inventory, which will become an important trend in intelligent construction.
02Digital process helps printing companies increase value
The essence of digital printing technology is to simplify the process and improve efficiency by digitization. Compared with the traditional printing process, the digital printing technology based on digital ink supply and digital printing integrates more professional knowledge and standardized processes into the digital operation process, which greatly reduces the dependence on the experience of the operator, and can reduce labor costs. It can also reduce the risks caused by the movement of people.
Digital printing technology does not require film, automatic pre-press preparation, and the printing machine directly provides proofing, eliminating the need for traditional printing plates, no film, simplifying the plate making process, and eliminating a series of traditional printing processes such as plate positioning and ink balance The process can support customers' "zero-wait" production.
With the support of a strong logistics system, the service radius of the company is continuously expanding. Network collaboration and off-site processing in printing production and processing are becoming more and more common. The continuous improvement of color reproduction and processing quality in digital printing technology can ensure the consistency of printing quality. , To help printing companies continue to improve their service capabilities.
03Leveraging the value of data to build a digital smart factory
The intelligent construction of the printing industry emphasizes the value and role of data. Compared with traditional printing, digital printing technology is more dependent on the digitization of job data and processes. The inherent "digital" gene of digital printing equipment makes it easy to realize device interconnection and data Communication can be seamlessly connected to enterprise information systems such as ERP and MES, which is more conducive to the construction of digital workshops.
With the application of 5G technology in the industrial field, through the effective integration of digital production and printing manufacturing processes, digital twin technology is applied to the printing production process, with the help of multi-dimensional data analysis and artificial intelligence algorithms to build an intelligent printing workshop management system, which can be better It helps enterprises conduct operation and maintenance diagnosis and business analysis, and realize scientific production decision-making and enterprise management based on data.
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The present is the future
Promote the intelligent construction of the printing industry, through digital printing process design, intelligent production process management, high-precision digital printing equipment, full-process printing quality control, and automatic material distribution at the production site to realize real-time monitoring, inspection and on-site printing production Intelligent management and control such as information extraction minimizes the dependence on labor and meets timely production response, making the operation of printing enterprises faster and more flexible, achieving precise processing, precise management and precise marketing.
The combination of digital printing technology and the printing industry integrates advanced manufacturing and modern service industries, bringing innovation and development in line with the times for enterprises, and realizing the extension of the value chain from low-end lock to high-end.
The fleeting laughter, the future can be expected.

